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UK/HEMA/FME/0922/0005 Date of Preparation: November 2022

FX CorDiax

Designed to dialyse

  • Efficient middle molecule removal
  • INLINE steam sterilised
  • Low rinsing volume

Close-up of the inner surface and the support region of the Helixone®plus membrane

High selective permeability for middle molecules

The FX CorDiax is the most efficient dialyser within the FX class®. The core of the FX CorDiax is the Helixone® plus membrane, a targeted enhancement of the Helixone® membrane.

Refined membrane architecture

New production technology combined with INLINE steam sterilisation, allows for crucial enhancements of membrane porosity, reducing flow resistance and improving transport across the membrane.

Close-up of the inner surface and the support region of the Helixone®plus membrane

Benefit of refined membrane architecture

Significantly improved removal of middle molecules while preventing the loss of useful substances, such as serum albumin

Purity enhanced — with steam


The benefits of INLINE steam sterilization
No chemical residualsNo need for gamma sterilization – high energy ionizing  radiation can degrade
and alter the material chemistry
Low rinsing volumes
Rinsing time and volume is substantially lower compared to gamma sterilized dialyzers
Less rinsing – lower costs
Lower rinsing volumes mean reduced preparation costs

INLINE steam sterilization process

Integrity test

Air pressure is applied to the fiber bundle from one side while the other side contains sterile water. If any leakages were present in the membrane, air would pass the membrane and create bubbles.

Advances in fibre design allow for the better removal of uraemic toxins

  • The fibre support region underneath the inner surface has been “opened up”, optimising porosity and therefore also the convective filtration (“flushing”) of larger uraemic toxins such as β2-microglobulin (≈ 11,800 Da) or myoglobin (≈ 17,000 Da)
  • At the same time, the size of the pores of the inner surface area was not increased to avoid the flushing of albumin

Superior by design

Several state-of-the-art technologies have been combined to create the distinctive, functional features of FX-class® dialysers, which are refined and optimised for performance and handling:

  • Design of dialyser housing and fibre bundle for more uniform dialysate flow
  • Refined blood inlet port for improved haemodynamics
     

Advances in material and production technologies have allowed for  improvements in the wall structure of the Helixone®plus membrane of the FX CorDiax.  

  • More porous membrane wall for the higher clearance of middle molecules

FX-class® dialyser design

Optimised dialysate flow

The three-dimensional microwave structure of the fibres ensures uniform radial dialysate flow around each fibre within the bundle by preventing fluid channeling, therefore enhancing clearance values and improving the overall performance of the dialyser.  

Better haemodynamicsThe lateral blood-inlet port ensures more homogenous blood flow in the dialyser header, preventing stagnation zones. The design essentially minimises the risk of kinking, contributing to improved safety.
Enhanced convectionThe more open structure of the Helixone®plus membrane support region serves to reduce diffusion resistance and increases convective filtration. This facilitates the clearance of a broad range of uraemic toxins, especially the middle molecules.
Kind to the environmentAdvanced design goes beyond direct functionality; it also has to be easy on the environment. FX-class® dialysers weigh half as much as dialysers with polycarbonate housing, and at the same time, use ecologically friendly plastics. This means a lower carbon footprint as a result of fewer materials, less packaging, less fuel for transport and cleaner waste management.

Key to optimal middle molecule removal

Solutes encounter resistance while traversing the membrane wall. Resistance to solute transport is affected in part by pore size at the inner surface and the porosity of the membrane wall. Furthermore, wall structure and thickness, inner fibre dimensions and three-dimensional microwave structure play important roles in transmembrane flux. The new membrane structure of Helixone®plus allows for the easy passage of middle molecules across the more porous support region of the membrane.

  • The structure of the support region is crucial to overall performance
  • Membrane porosity, together with the pore size, regulate the transport of middle molecules

Fibre design for HD

In an HD treatment, reducing the inner fibre diameter from 200 μm (F-series) to 185 μm (FX-class®) acts to increase internal filtration, thereby increasing the pressure gradient along the length of the fibre. This results in a greater pressure difference between the blood and dialysate compartments. Together with structural refinements to the support region of the fibres, this enables improvements in both diffusive and convective transport, which is of particular importance when performing High-Flux haemodialysis.

Benefit of reduced inner fiber diameter

Fiber pressure profile

Clearance versus the inner diameter of fiber

A reduced inner diameter improves middle molecule elimination1 (graph adapted from the original publication)

Design of the HD fiber

  • A small inner diameter of the hollow fibre increases the pressure gradient between blood and dialysate compartments
  • The result is improved clearance of middle molecules such as vitamin B12, inulin, β2-microglobulin and myoglobin1  
  • The increased pressure gradient, combined with structural refinements to the membrane (support region), enhances diffusive as well as convective filtration, especially when performing High-Flux haemodialysis with FX CorDiax

FX CorDiax haemodiafilter

HighVolumeHDF therapy requires specially designed filters. As a result, FX CorDiax haemodiafilters were developed for HighVolumeHDF

Increased fiber lumen for better flow conditions

  • An increase of its inner diameter results in a reduced pressure drop within a hollow fibre
  • The capillary diameter of a dialyser can affect performance and treatment quality
  • The inner diameter of haemodiafilters is 210 μm, compared to 185 μm in HD filters. The larger diameter facilitates improved flow conditions, allowing for higher convective volumes in an HDF treatment.2

The benefit of enlarged fibre lumen in FX CorDiax haemodiafilters

Reduced dialyser inlet pressure of FX 800 (210 μm) vs. FX 80 (185 μm)2 (Graph adapted from the original publication)

The 210 μm fibre lumen of FX CorDiax haemodiafilters optimises blood flow conditions within the dialyser for maximal HighVolumeHDF performance.

Sieving coefficients of FX CorDiax High-Flux Dialysers and Haemodiafilters

Sieving coefficients of FX CorDiax High-Flux
Dialysers and Haemodiafilters
Molecular weight (Dalton) 
Albumin66,500< 0.001
Myoglobin17,0530.5
β2-microglobulin11,7310.9
Inulin5,2001
   
Membrane material Helixone®plus
Sterilisation method INLINE steam
Housing material Polypropylene
Potting compound Polyurethane
Units per box 24

 

FX CorDiax High-Flux Dialysers

FX CorDiax High-Flux Dialysers FX CorDiax 40FX CorDiax 50FX CorDiax 60FX CorDiax 80FX CorDiax 100FX CorDiax 120
Clearance (QB = 300 mL/min)Molecular weight (Dalton)      
Cytochrome c12,23048 *7696111125136
Inulin5,20056 *88116127144149
Vitamin B121,35596 *144175190207213
Phosphate132142 *215237248258262
Creatinine113155 *229252261272274
Urea60175 *255271280283284
Clearance (QB = 400 mL/min)       
Cytochrome c12,230  100117133145
Inulin5,200  122135154160
Vitamin B121,355  191209229237
Phosphate132  270285299305
Creatinine113  290303321325
Urea60  319336341343
* Clearance (QB = 200 mL/min) 
Ultrafiltration coeff. (mL/h x mmHg) 213347647487
In vitro performance: QD = 500mL/min, QF = 0mL/min, T = 37°C (ISO8637). Sieving coefficients: human plasma, QBmax, QF = 0.2 x QBmax (ISO8637). Ultrafiltration coefficients: human blood (Hct 32%, protein content 6%). 
Effective surface (m2) 0.61.01.41.82.22.5
K0A Urea 5478861,1641,4291,5451,584
Priming volume (mL) 32537495116132
Article number F00001588F00001589F00001590F00001591F00001592F00002384



FX CorDiax Haemodiafilters

FX CorDiax Haemodiafilters FX CorDiax 600FX CorDiax 800FX CorDiax 1000
Clearance (Q= 300 mL/min, QF = 75 mL/min)Molecular weight (Dalton)   
Cytochrome c12,230131141151
Inulin5,200144156166
Vitamin B121,355204217225
Phosphate132257267271
Creatinine113271277280
Urea60285291292
Clearance (QB = 400 mL/min, QF = 100 mL/min)    
Cytochrome c12,230149160172
Inulin5,200166178190
Vitamin B121,355235251262
Phosphate132307321328
Creatinine113327339343
Urea60354365367
Ultrafiltration coeff. (mL/h x mmHg) 
In vitro performance: QD = 500 mL/min, T = 37°C (ISO8637). Sieving coefficients: human plasma, QBmax, QF = 0.2 x QBmax (ISO8637). Ultrafiltration coefficients: human blood (Hct 32%, protein content 6%). 
Effective surface (m2) 1.62.02.3
K0A Urea 1,1481,3651,421
Priming volume (mL) 95115136
Article number F00001593F00001594F00001595

Removal ratios of FX 60 and FX CorDiax 60 dialyzers in postdilution HDF3 (QB = 400 mL/min, QD = 500 mL/min)

FX CorDiax has a high middle molecule removal capacity

Maduell et al. determined the removal capacity of FX CorDiax 60 compared to FX 60 in HDF postdilution treatments. Significantly higher removal rates were observed with FX CorDiax for:

    • Urea (60 Da)
    • β2-microglobulin (11.8 kDa)
    • Myoglobin (17.2 kDa)
    • Prolactin (22.9 kDa)
    • α1-microglobulin (33 kDa) 
       

    The authors concluded that “… treating patients with online hemodiafiltration and FX CorDiax 60 instead of FX 60 dialysers results in significantly increased reduction ratios of middle sized molecules without clinically relevant changes in albumin loss.”

    Removal ratios of FX 60 and FX CorDiax 60 dialyzers in postdilution HDF3 (QB = 400 mL/min, QD = 500 mL/min)

    “… treating patients with online hemodiafiltration and FX CorDiax 60 instead of FX 60 dialyzers results in significantly increased reduction ratios of middle sized molecules without clinically relevant changes in albumin loss.”

    Maduell et. al.

    In a postdilution HDF treatment, the use of FX CorDiax 100 dialysers resulted in a significantly higher clearance of β2-microglobulin than in FX 100 and Polyflux® 210H dialysers. The albumin loss was low and similar for all dialysers.4

    Comparison of albumin loss in a post-dilution HDF treatment

    (QB = 350 mL/min, QD = 800 mL/min, QS = 80 mL/min)4

     Albumin loss (g/four hours)
    FX CorDiax 1001.74 ± 1.01
    FX 1002.10 ± 1.00
    Polyflux® 21 OH1.31 ± 0.12

    FX CorDiax offers significantly better β2-m clearance than FX and Polyflux®4

    The phosphate clearance of FX CorDiax dialysers

    The phosphate clearance of FX CorDiax dialysers

    Comparison of aqueous in-vitro clearances of phosphate (QB = 300 ml/min, QD = 500 ml/min). Investigations carried out by EXcorLab GmbH, an accredited calibration and testing laboratory.

    Contact us for a product brochure:

    If you would like to order this product via the NHS Supply Chain Catalogue, please visit the following link: NHS Supply Chain Online Catalogue

    Additional information relating to multiBic or Calrecia can be found in the critical care section of our product information page.

    Adverse Events Reporting 

    Adverse events should be reported. Reporting forms and information can be found at 

    https://yellowcard.mhra.gov.uk/ or search for MHRA Yellowcard in the Google Play or Apple app store. Adverse events should also be reported to Fresenius Medical Care on 01623 445100.

    UK/HEMA/FME/0922/0005 Date of Preparation: November 2022

    Related content

    1 Dellanna F. et al., (1996); Nephrology Dialysis Transplantation 11 (Suppl 2): 83-86.

    Vega Vega O. et.al.; ERA-EDTA Congress 2012, Poster 457—FP.

    Maduell et. al.; ERA-EDTA Congress 2013, May 20, Poster Number MP 390.

    Bock A. et al., Journal of the American Society of Nephrology (2013); 24: SA-PO404.